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SERVICES
OFFERED BY SPECIALISTS OF THE RESEARCH INSTITUTE
OF SEMICONDUCTOR DEVICES ON THE SCIENTIFIC-PRODUCTION AND TECHNOLOGICAL BASIS OF THE PLANT

Development, technology, production and testing of semiconductor devices and products of electronic engineering

1. Development and manufacture of custom-made diodes, transistors, microassemblies, microcircuits for radioelectronic devices, household appliances, communication systems, special apparatus.
2. Automatically-controlled classification of diodes, transistors into rating types at the production stage.
3. Development and production of goods based on semiconductor illumination engineering.
4. Development and production of photoelectron goods based on Si and GaAs.
5. Production of goods using solar batteries as energy sources.
6. Designing topology and manufacture of precision glass and quartz photomask with a minimum size up to 0,25 µm on the photomask workpieces of overall dimensions of 102x102, 127x127, 153x153 mm; an overlapping precision is ±0,2, the topological pattern being of any complexity including that for the gitters. The minimum number of exposures without worsening of the image quality using chromium as a masking layer material is 200 and with ferric nitrate - 70.
7. Precision microwelding, microsoldering, building wire interconnection of a thickness equal to 12- 500 µm.
8. Assembly and sealing of devices and apparatus by means of the condenser contact welding, laser and electron-beam welding and soldering, control of tightness and joint quality.
9. Photoelectron-beam X-ray lithography for developers of apparatus requiring a pattern, relief or parts of micron size obtained by etching(devices of radioelectronics, acoustooptics, micromechanics, measuring and testing equipment, etc.). On the customer's instructions ordering a pattern (e. g. an interconnection schematic) with required dimensions and tolerance, substrate and pattern material as well as operation conditions, the specialists of the plant will elaborate a route and topology, choose a lithography type and manufacture the necessary equipment and product with required characteristics.
10. Production of printed circuit boards using the positive and negative technologies with hole metallization and computer-controlled holing.
11. Tightening of products by means of potting and pressing.


Working of materials and parts

12. Economical cutting of non-metallic (brittle, hard) materials into rough workpieces, washers, wafers with a diameter up to 100 mm and a minimum thickness of 500 µm.
13. Polishing materials up to accuracy class of 14 and with a spread in thickness of 5 µm on a diameter up to 100 mm.
14. Working of quartz glass: cutting, soldering.
15. Annealing of materials in extra clean media at temperatures up to 1200°C (nitrogen, oxygen with dew point of -60°C).
16. Alloying metal parts, producing of metal-ceramics and metal-glass systems. The product dimensions are as follows - a diameter up to 100 mm, a length up to 400 mm.
17. Production of thin metallic (aluminium, copper, gold, titanium, tungsten, chromium, tantalum, nickel, etc.) and dielectric coatings (SiO2, Si3N4, etc.) by means of thermal, magnetron, electron-beam high vacuum evaporation of materials, plasmochemical deposition on glass, ceramics aimed at obtaining protective, decorative, conducting, wear-resistant and other coatings.
18. Producing of plated holes in ceramic materials from 150 µm in diameter with a thickness up to 1,5 mm and an intermediate resistance less than 0,1 ohm.
19. Computer-controlled laser cutting of materials.
20. Ultrasonic cutting of brittle materials.
21. Producing of metal coats from 1 to 50 µm in thickness by means of electroplating at direct current with preliminary chemical degreasing followed by ultrasonic processing and final annealing of the coating to increase the bond strength, thorough control over quality using modern diagnostic apparatus. Anodic oxidation of titanium, aluminium. Chemical nickel-plating and chromium-plating. Manufacture of flat parts by means of photochemical polishing of steels.
22. Ion doping of materials aimed at changing the surface properties (strengthening, wear resistance).
23. Metal working by turning, milling, planing, polishing, etc.


Production of parts for electrical engineering and machine-building

24. Manufacture of ceramic parts (insulators, bushes, gaskets for household heaters, etc.) for electrical and illumination engineering as well as semiconductor products by means of casting and molding followed by baking at temperatures up to 1500°C.

 

 

Goods are made according to the drawing approved by the customer, with a maximum and minimum dimensions of 60 mm and 300 µm, respectively. As compared to similar products, they are characterized by higher dimension accuracy.
25. Moulding parts from polyethylene, elastron or polystyrene using a thermoplastic-automatic machine.

Production of high-purity gases and water

26. Production of high-purity nitrogen and oxygen in the liquid and gaseous states. The technology is based on separation of air by the method of deep cooling which allows obtaining high-purity gases. Thus, gaseous oxygen offered to the customer complies with the highest quality category in accordance with the All-Union State Standard 5583-78, the oxygen content constituting 99.7 %.Gaseous and liquid nitrogen con-tains 99.9997 % of nitrogen, which is higher than that of the highest quality category determined in the All-Union State Standard 9293-74 as 99.996%. Gaseous nitrogen and oxygen are delivered in cylinders with a capacity of 40 litres and a pressure of 150 atm, and liquid nitrogen is delivered in the Dewar flasks with a capacity of 17-30 litres or tanks with a capacity of 8 m3. Due to their high purity, nitrogen and oxygen are suitable in many branches of industry including electronics. The capacity is up to 50 m3 per hour. The tech-nology of gas purification from dust and moisture is based on filtration. Gases are dehumidified using silica gel and palladium.
27. Production of distilled and high-purity water with a resistance up to 30 MOm in a capacity up to 10 m3/hrs is based on multi-step filtration of artesian water on activated coal and ion-exchange resins followed by microfiltration and ultra-violet treatment.

Development and production of water treatment systems

28. Design, manufacture and installation of systems of purification of water, air, gases and oils by filtration methods on the basis of the SHS (self-propagating high-temperature synthesis). The SHS filtration material has such advantages as controlled porosity, mechanical and thermal strength, catalytic properties, which allow filters to adsorb heavy metals and a number of other harmful substances, as well as change of the water structure, which results in the biological activity of the water.
29. Design and production of small-size stations for treatment of drinking water.

Design, production and repair of equipment

30. Design and manufacture of measuring instruments and testing stands.
31. Verification and repair of measuring instruments (oscillographs, voltmeters, scales, clocks), met-rics of the microwave band, visible and infrared spectra. Manufacture technology and certification of high-precision thermocouples.


Quality control and testing

32. Incoming quality control of materials and ready-made products on conformity to scientific and engineering specifications (acids, alkalis, organic solvents, oils, gases, plastic, compounds, water, food products) by the methods of spectral X-ray (DRON-3, REMMA-202) analyses. A wide range of electro-physical (resistance, capacity, mobility) and chemical (titration, photocalorimetry) methods of investigation as well as optical and electronic microscopy with microanalysis are offered. The central laboratory of the plant has been certified.
33. Testing products on reliability by means of climatic (cold up to - 173°C, heat up to + 125°C, humidity up to 99 %), shock and mechanical effects.

Development of technical specifications

34. Development, agreement and approval of specification on radioelecrtronic apparatus, products of medical equipment, consumer goods, foodstuffs.
35. Development of design plans and specifications as well as standard materials.

Development and manufacture of polygraphic and advertising materials

36. Issue of polygraphic materials and forms; cutting of paper, hot embossing, high and offset full-color printing, silk screen printing on paper, card-board, plastic for A4 format.
37. Development of advertising and information leaflets, scanning and processing images, printing on laser printer, computer-based typesetting of any texts.

Other services

38. Manufacture of packing products, containers made from polystyrene by the method of hot vac-uum molding.
39. Sterilization of medical products by means of gamma radiation.
40. E-mail, information search and communication via Internet.
41. Development of business plans. Registration and support of applications for obtaining of RF pat-ents and certificates on utility model.